Plastic Recycling, Inc., based in the Midwest, offers OEMs and automakers three new polystyrene and three new ABS compounds that meet specifications from recycled electronics.

The company invested $17 million in building two extrusion production lines and a laboratory to recycle Styrofoam and other waste materials from electronic scrap. With this investment, PRI is now able to offer recycled resins to replace virgin plastics while making important progress in the sustainable Styrofoam recycling solution.

With the advanced foam compactor and foam pelletizer, waste foam plastics are no longer an environmental burden, but are converted into high-quality recycled materials, providing the industry with a sustainable raw material alternative. Both equipment are also an integral part of the Styrofoam recycling solution.

Styrofoam Compactor: Reducing Foam Volume and Lowering Logistics Costs

It is a machine that compresses EPS, EPP, and other foam through physical compression. Its primary function is to reduce foam volume, enhance transportation and storage efficiency, and create better conditions for subsequent pelletizing and recycling.

Key Benefits of Foam Compactor

High Compression Ratio: Reduces foam volume by up to 50 times, significantly lowering unit transportation costs and other logistics expenses.

Eco-friendly and Energy-efficient: The foam compactor primarily utilizes screw-driven physical compression technology, ensuring low energy consumption. A machine with a 200 kg/h processing capacity consumes only 19.55 kW.

Profitable Recycling: By partnering with GREENMAX, companies can sell cold-pressed foam blocks to generate substantial profits and quickly recover their Styrofoam compactor investment. The current market price for compressed foam blocks is approximately $700 to $900 per ton.

Foam Pelletizer: Transforming Foam Waste into Recycled Pellets

It is a machine that melts, extrudes, and cuts foam plastic into PS pellets, converting waste into recyclable materials. It provides a sustainable raw material supply for the plastics industry and serves as the best Styrofoam recycling solution.

Key Advantages of Foam Pelletizer

High-Quality Recycled Pellets: The PS pellets produced can replace virgin plastics, offering similar performance at a lower cost, while aligning with environmental policies.

One-Stop Pelletizing Process: The GREENMAX foam pelletizer is an integrated system that combines crushing, melting, extruding, and pelletizing functions, enabling a one-stop Styrofoam recycling solution.

Growing Market Demand: With increased international support for Styrofoam recycling solutions and rising demand for recycled plastics, the pelletizing industry holds promising growth opportunities.

How to choose between foam compactor and foam pelletizer?

Styrofoam compactor is a key part of the foam recycling process. It is mainly used for volume reduction, improving recycling efficiency and reducing logistics costs. The equipment has a small investment and is very suitable for small and medium-sized enterprises to enter the recycling industry. Enterprises usually recover the investment cost of foam compactor by selling compressed foam blocks.

In contrast, foam pelletizer is an integrated recycling system that covers the entire process from foam crushing, hot melting, extrusion to granulation. It is a one-stop Styrofoam recycling solution. Although this type of large-scale production line has a large investment, the benefits are also more considerable. Its main raw materials come from compressed foam blocks provided by upstream recyclers, which are processed into PS recycled particles to achieve higher added value recycling.

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