GREENMAX Foam Recycling Machine | EPE Recycling Solution for Electronics Manufacturers

Due to the high value and fragility of electronic products, manufacturers must use protective packaging materials during assembly and transportation. Among them, EPE foam (Expanded Polyethylene) is widely used in packaging and the electronics industry due to its lightweight, shock absorption, and low cost. However, EPE foam has low density and large volume, quickly becoming a burden for electronics manufacturers after use.

During the production of electronic products, various key components (such as chips, circuit boards, screens, and batteries) need to be transported from suppliers to factories for assembly. However, once these components arrive at the factory and are assembled, the EPE foam packaging loses its original value and becomes waste. Additionally, during the assembly of finished products, EPE foam must be cut, generating a large amount of scrap material in the process, further increasing waste accumulation.


Electronics manufacturers need to store large amounts of raw materials for production, while EPE waste accumulates in their factories, occupying excessive storage space and affecting both warehouse and production line efficiency. If not handled promptly, the buildup of foam waste can lead to higher manual cleaning costs. Some manufacturers may choose to pay local recyclers for EPE recycling.

However, this method is often expensive, and recyclers cannot always guarantee timely on-site collection. Additionally, logistics costs related to transportation and storage account for a significant portion of the total foam recycling expenses. A foam recycling machine provides an effective solution for electronics manufacturers by meeting EPE foam waste recycling needs while reducing collection costs.

GREENMAX foam recycling machine is designed for EPE foam volume reduction, combining physical screw compression technology with surface hot-melting technology. It is specifically developed for processing flexible foam materials. This EPE compactor features low energy consumption and high compression efficiency, making it the optimal solution for EPE recycling.


This equipment can compress flexible EPE foam to 1/50 of its original volume and stabilize its compressed form, significantly reducing transportation frequency and storage space requirements. GREENMAX offers various foam recycling machine models with different processing capacities, catering to electronics manufacturers of all scales, from small-scale recycling to large-scale processing.

For customers with high EPE recycling demands, GREENMAX provides customized large silos. The EPE foam fragments, crushed by the EPE compactor, can be stored in the silo, and once the silo is full, the machine's compression function can be activated to compact the accumulated foam into high-density foam blocks, optimizing storage space. Additionally, by separating the crushing and compression functions in the foam recycling machine, this system helps customers effectively reduce electricity costs.


In addition to the EPE recycling needs of electronics manufacturers, European environmental policies are also increasingly requiring companies to engage in recycling efforts. The EU Circular Economy Action Plan explicitly states that by 2030, all packaging materials must be recyclable. Foam recycling has already become a growing trend, and more companies are expected to join this movement in the future.

The compressed EPE foam blocks can be further processed in collaboration with downstream recyclers, where they are converted into pelletized raw materials. These recycled materials can then be used to manufacture pipes, floor mats, and other products, creating a closed-loop EPE recycling system.

Visit the GREENMAX official website to watch a free foam recycling machine demonstration and get a customized EPE recycling solution. Let’s harness the power of technology to turn foam waste from a burden into green gold!


INFOS