Innovak makes eco-friendly mattresses using Zeeflex technology, which is based on expandable polyethylene foam. Compared with the traditional market, this type of mattress based on EPE foam has a lower impact on the environment. And EPE foam recycling can reuse discarded mattresses to maximize the environmental value of the mattress.

According to one study, mattresses made with expandable polyethylene have 12% less environmental impact than regular mattresses. Moreover, water consumption during the production process has been reduced by 36%, and carbon emissions have dropped by 19%. Best of all, EPE foam is completely recyclable. Therefore, when this mattress reaches the end of its service life, it can still be converted into recyclable materials through EPE foam recycling and returned to the market, promoting sustainable development. EPE foam recycling is to process waste expandable polyethylene into recycled particles, including compaction, granulation and reuse.

Since expandable polyethylene has greater elasticity, it is necessary to use a foam compactor in the EPE foam recycling process. GREENMAX foam compactor Zeus Series, affiliated with INTCO Recycling, is specially designed for EPE foam recycling and can compact EPE at a high ratio. In order to prevent the foam from loosening or expanding from the inside, INTCO Recycling developed surface heating technology. At the discharge bin of the foam compactor, the surface of the compacted EPE foam blocks will be melted at a high temperature and hardened rapidly, effectively preventing the expansion of the foam. GREENMAX foam compactor will reduce the volume of EPE foam at a ratio of 50:1, improve transportation efficiency, and help customers efficiently manage storage space. It can also reduce safety hazards caused by large amounts of foam accumulation. Compacted EPE foam blocks can be sold to INTCO Recycling or other recyclers for use in the production of other environmentally friendly products.

As a global leader in high-tech manufacturing through recycled materials, INTCO Recycling can help all customers who want to perform EPE foam recycling with waste management and reuse. INTCO Recycling can provide one-stop EPE foam recycling solution and professional GREENMAX foam compactor to help global customers achieve sustainable waste management. In the field of EPE foam recycling, INTCO Recycling provides a complete set of EPC (engineering, procurement, construction) solutions. We will first have an in-depth understanding of the customer's EPE foam recycling needs, including foam density, humidity, yield, recycling rate and other indicators, and design the most suitable EPE foam recycling solution. INTCO Recycling will build professional GREENMAX EPE foam recycling equipment, such as foam compactor, foam granulator and so on according to the design plan and customer requirements. In addition, INTCO Recycling's one-stop EPE foam recycling solution also includes a sales solution for EPE foam blocks, so customers do not need to worry about subsequent disposal issues.

INTCO Recycling's one-stop EPE foam recycling solution helps customers carry out sustainable waste management and establish the company's ESG image.